SPR METAL - Tungsten Carbide Powder

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SPR METAL - TUNGSTEN POWDER

FERRO TUNGSTEN

● SPR Metal • Powder Materials Supplier

High-Purity Tungsten Powder Solutions

Tungsten powder is a strategic metal powder raw material used in the production of processed tungsten materials, tungsten alloys, cemented carbide, heavy alloys, radiation shielding solutions, and advanced industrial manufacturing processes.

Tungsten Powder High Density • High Melting Point • Industrial Raw Material
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Product Overview

What Is Tungsten Powder?

Tungsten powder is the powdered form of metallic tungsten. It is used as a key raw material in industrial applications requiring high density, a high melting point, superior hardness, and strong mechanical properties. It is classified into different grades according to particle size, morphology, and production process.

Strategic Raw Material

It is a key input in the production of processed tungsten products, tungsten alloys, tungsten carbide, and high-performance metal components.

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High Heat Resistance

With a melting point of approximately 3400°C, it provides a critical advantage in applications requiring extreme temperature resistance.

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High Density

It is preferred for heavy alloys, counterweights, radiation shielding, and specialized industrial components.

Product Families

Tungsten Powder Grades for Different Applications

Particle size, flowability, dopant composition, and production method directly determine the application area of tungsten powder.

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General-Purpose Tungsten Powder

Used in the production of cemented carbide, ferrotungsten, tungsten wire, tungsten rods, plates, and specialty alloys.

  • Cemented carbide production
  • Powder metallurgy components
  • Tungsten-copper / tungsten-silver alloys
  • Radiation shielding materials

Crystalline Tungsten Powder

A specialized tungsten powder with a coarser particle structure and good flowability. It stands out in wear-resistance and coating applications.

  • 35–40 μm FFAQ particle size
  • Scott density 7.3–8.9 g/cm³
  • Low oxygen content
  • Oil drilling tool matrix applications

Spherical Tungsten Powder

Provides a suitable morphology for advanced manufacturing processes requiring high flowability and uniform distribution.

  • Good flowability
  • Uniform particle distribution
  • Additive manufacturing potential
  • High-performance metal component production
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Doped Tungsten Powder

Tungsten matrix properties are optimized through additives such as potassium, aluminum, and silicon.

  • Stable average particle size of 2–5 μm
  • Anti-sagging tungsten wire production
  • Emitter cathode applications
  • Semiconductor components

Ultrafine / Nano Tungsten Powder

Used in high-performance carbide and coating applications requiring extremely fine particle sizes.

  • <0.05 μm ultrafine production
  • Nano tungsten carbide preparation
  • Wear-resistant coating
  • Aerospace and petrochemical applications
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Tungsten Carbide Powder

Used for cutting tools, mold components, abrasives, and high wear-resistant components.

  • Cutting tools
  • Drills, inserts, and milling cutters
  • Mold & die industry
  • Abrasives & polishing materials
Physical and Chemical Properties

Technical Properties of Tungsten Powder

Tungsten powder is preferred in many advanced industrial manufacturing fields due to its high melting point, high density, metallic luster, BCC crystal structure, and superior hardness.

Property Value / Description Industrial Significance
Appearance Gray-black powder with metallic luster Metallic tungsten raw material
Crystal Structure Body-Centered Cubic / BCC Structural stability
Melting Point Approximately 3400–3422°C High-temperature resistance
Boiling Point 5555°C Thermal resistance
Density 19.25 g/cm³ Heavy-alloy and shielding applications
Particle Size 0.4–30 μm; common range 1–5 μm Process optimization according to application
Purity ≥99% / up to ≥99.95% depending on the product High-performance manufacturing
Packaging 25 kg / 50 kg drums or customized packaging upon request Industrial supply flexibility
Production Process

Tungsten Powder Production by Hydrogen Reduction

Hydrogen reduction is the most widely used industrial method for tungsten powder production. This process provides a critical advantage in controlling particle size and morphology.

WO₃ Preparation

Tungsten trioxide is prepared as the starting raw material and subjected to a controlled reduction process.

First Reduction

At 500–700°C, tungsten trioxide is reduced to tungsten dioxide.

Second Reduction

At 700–900°C, tungsten dioxide is converted into tungsten powder in a hydrogen atmosphere.

Particle Size Control

Particle size is optimized through processes such as blue tungsten treatment, ball milling, washing, and drying.

Applications

Where Is Tungsten Powder Used?

Tungsten powder plays a critical role in many industrial manufacturing fields that require high density, a high melting point, hardness, and wear resistance.

Cemented CarbideProduction of cutting tools, inserts, drills, reamers, and milling cutters.
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Powder MetallurgyHigh-density and high-strength industrial components.
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Wear-Resistant PartsComponents exposed to wear and impact conditions.
Radiation ShieldingMedical X-ray, industrial shielding, and heavy-alloy solutions.
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Oil DrillingMatrix materials, hardfacing, and coating applications.
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AerospaceHigh-performance coatings and specialized component manufacturing.
Electrical ContactsTungsten-copper and tungsten-silver contact materials.
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DefenseProtective components, penetrators, and high-density specialty alloys.
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Mold & Die IndustryMold blocks, punches, dies, and precision parts.
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High Temperature PartsSpecialized industrial components requiring heat resistance.
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Jewelry & DecorativePremium products, decorative components, and specialty-alloy products.
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Steel & AlloyFerrotungsten, high-strength steel, and alloy production.
SPR Metal

Why SPR Metal?

SPR Metal offers an export-oriented supply approach for metal powders, ferroalloys, and industrial raw materials across European and global markets. The company is managed by a strong team with more than 20 years of experience in the steel industry.

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Industry Experience

Extensive management experience in the steel and metals industries.

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Global Supply

An export-oriented operating model serving European and global markets from a Turkey-based structure.

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Flexible Ordering

Sample orders, trial orders, medium-volume orders, and long-term contract options.

Cemented Carbide Powder Metallurgy Steel Production Aerospace Petrochemical Machinery Defense Medical Shielding Oil & Gas Automotive
FAQ

Frequently Asked Questions

Essential technical information about tungsten powder selection, particle size, applications, and production processes.

Tungsten powder is the powdered form of metallic tungsten. It is used in tungsten alloys, tungsten carbide, powder metallurgy components, heavy alloys, and radiation shielding materials.
Tungsten has a melting point of approximately 3400–3422°C. This property makes it a critical metal for high-temperature applications.
The most common production method is hydrogen reduction. Tungsten trioxide is first converted into tungsten dioxide and then into tungsten powder in a hydrogen atmosphere.
Tungsten powder is powdered metallic tungsten. Tungsten carbide powder is a carbide form containing tungsten and carbon, used especially for cutting tools and wear-resistant components.
For conventional tungsten powder, the 0.4–30 μm range is common. Depending on the application, options such as 1–5 μm, 2–10 μm, crystalline, or ultrafine/nano grades may be considered.

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